Rail Bearing Cleaning Plant - Ultramax Hydrojet Pvt Ltd - Manufacturer In Industrial Cleaning System Systems

We offer Complete Rail Bearing cleaning plant with aqueous based cleaning Technologies for Rail roller Bearings / Cartridge Roller Bearing (CTRB) to remove grease, muck & dirt etc. from the used bearing in the periodical overhauling maintenance, (POH) of Rail Rolling Stock.

Technical Features of Machine

Automatic complete cleaning of CTRB & Roller Bearings
Standard washing solution recycling process followed by fresh water rinse (or) Recirculated rinse with Rust inhibitor & Hot Air blowing
Front Loading Batch Type Machine for easy loading & unloading
Auto Door open &close system for washing cabinet
Auto slip clutch provided for turntable drive system
Automatic Tank wash solution level control system is provided
Tank heating with Electrical heaters
All safety interlocks has been provided
Automatic sludge removal system to remove the sludge accumulating in the wash tanks regularly which increases the tank cleanout extended life
Construction of Wash tanks & spray cabinet with corrosion resistance Stainless Steel (SS 304)

Standard Accessories of Machine

Waste solution Treatment processor
Automatic Sludge Removal system
Water softening plant
Servo Voltage Stabilizer
Ultra-Isolation Transformer
Bearing Holding fixtures
Bearing Loading & unloading Jib hoist

Machine Usable Capacity

Turntable Diameter : 1200 mm
Working height : 900 mm
Turntable capacity : 500 Kgs to 1500 Kgs (Max)
Type of bearings : CTRB, Roller, Sealed Deep groove
Individual Weight of bearings : 30 Kgs to 45 Kgs (Max)
Max Diameter of Table : 1500 mm

Solution Tanks & its Features

Wash Tank Capacity : 1000 Ltrs
Wash Tank Operating Temperature : 65°C – 75°C
Initial Heat up time for Wash Tank : 90 to 120 Mins
Electrical heating capacity for Wash Tank: 75 Kw

Pumping & Spray Manifold features

Spray Manifold : High impact oscillating Type
No of Nozzles for Spray Wash: 26 No’s
No of Nozzles for Rinse : 8 No’s
Type of Nozzle : V Jet, High Impact stainless steel
Pump Type: Vertical Mounting Centrifugal Type
Wash Pump capacity :7- 8 bar @ 700-750 LPM

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